Custom Steel Casting for Cement Plant & Mining
CAFU specializes in high quality, high performance casting steel and alloy steel casting for the cement industry. custom casting parts include rotary kiln and ball mill spare parts for cement plants, crusher parts, mining machinery parts, heavy equipment wear parts.
Casting Steel & Wear Parts
CAFU is a leading steel casting supplier to the mining and cement plant. We specialize in providing the cement and mining industry with high-performance, cost-effective casting steel.
Our experienced team can assist you in improving existing material designs and customizing and improving product performance. To ensure product quality, the casting factory uses a casting simulation system for process simulation programming and argon blowing on molten steel to ensure the internal quality of castings. The advanced spectrum analyzer is used for sampling and testing to ensure that the material is qualified. The natural gas heat treatment kiln is used to ensure uniform temperature during the heat treatment process, which in turn ensures the internal quality of casting steel and prolongs the service life of castings.
To cope with the wear and tear, high temperatures, and corrosive scenarios of the mining and cement industries, our alloy steel casting materials include:
Materials
• Carbon Cast Steel
• Low Alloy Cast Steel
• High Alloy Cast Steel
• High Manganese Steel
• High Chromium
• Wear Resistant Stainless Steel
• Heat Resistant Stainless Steel
• Metal Ceramic Composite
We provide a comprehensive range of wear- and heat-resistant castings, custom-designed for optimal performance in mining and cement production processes.
Cement Plant Parts
Vertical Cement Mill
• Roll
• Roller
• Table liner
• Vertical screw mill liner
• Rocker arm & other castings
Cement Ball Mill Parts
• Various liners and diaphragms
Kiln Parts
• Girth gear
• Inlet ring
• Outlet ring
• Tyre
• Supporting roller
Preheater Spare Parts
Clinker Cooler
• Cooler plates
• Side wall plates
• Grate plates
• Plate chain
Furnace Tower
• Cyclonic skirts
Mining Parts
Crusher Parts
• Crushing ring
• Hammer
• Crushed rack
• Wheel hub
• Pitman coupling
• Jaw plate
• Side plate
• Blow bar
• Impact block
• Bowl liner
• Rotary crushed lining plate
Coal Winning Machine
• Coal mine scraper conveyor baffle
Mining Shovel Parts
Apron Feeder Parts
• Heavy conveyor feeding plate
Test Certificate:
• Chemical element analysis report (spectral analysis)
• Non-destructive testing
• Hardness test
• Size test report
Custom Casting Services
CAFU offers steel castings with superior wear resistance, corrosion resistance, impact resistance and high toughness. These custom steel castings play a key role in cement production and mining operations. We understand the need for extremely high quality products for a wide range of wear parts used in harsh environments, but wear will always be a part of production and CAFU is committed to providing the cement and mining industries with the highest quality cast wear parts at the best possible price to create value for our customers and their shareholders.
Please contact us to customize the most reliable and economical steel castings for your application.
The ball mill liner is a crucial component of the ball milling equipment. The most commonly used materials for ball mill liners are high manganese steel, including high chrome cast iron and other materials. The installation of mill liners inside the mill ensures that there is no direct contact between the grinding media and the mill shell. This reduces wear and tear on the mill shell, thereby prolonging the service life of the ball mill. Additionally, the shape of the mill liner can affect the movement of the grinding media, thereby optimizing the grinding effect.
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Manganese steel casting are high-manganese steel alloy castings with a high manganese content (usually 11.5-14%). This high manganese steel alloy offers excellent wear resistance and toughness, making it an ideal choice for wear parts in mining and construction machinery. It is particularly suited to high-wear, material impact, and vibration working conditions. In the most demanding applications such as primary rock crushers, manganese steel has proven to be the best and most economical solution.
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Heat resistant alloy castings are castings that have excellent heat-resistant properties and mechanical properties in high-temperature environments. Typically made of heat-resistant material, the material formula primarily contains chromium and nickel elements, which enable them to maintain good oxidation and corrosion resistance at high temperatures. Heat resistant steel castings are typically manufactured by sand casting, precision casting, and centrifugal casting, among other methods. Heat-resistant castings are used in a variety of high-temperature applications, including sieve bars, joists, support beams, liner plates, turbine blades, combustion chambers, and more. These castings are commonly used in the containment and transportation of high-temperature materials, as well as in the bottom of heat treatment furnaces, which must withstand high temperatures and heavy loads. They are also used in a range of high-temperature components in the energy industry and beyond.
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CAFU supplies crusher liners at competitive prices to a diverse range of mining customers, offering a comprehensive solution for crusher wear liners. Our product range includes cone crusher mantle and bowl liners, jaw plates and liners, blow bars and impact plates for impact crushers, and more.
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Supply of high performance cement plant wear parts for cement plants has been one of Cafu's main business. The scope of supply includes wear parts for cement ball mills and vertical mills, high temperature resistant linings and parts for rotary kilns, grid plates for cooling, wear parts for crushers, corrosion resistant pipes, conveyor wear parts, etc. Major users include well-known cement producers in South America, the Middle East, Africa, Southeast Asia and Europe.
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