Heavy Duty Galvanized Metal Structures

Case Study: Heavy Duty Galvanized Metal Structures Transforming Industrial Infrastructure

Project Overview

In 2023, CAFU Mechanical worked with the client to solve the problem of roadway covers across drainage ditches in their plant facility. Due to heavy loads and high humidity, salt water exposure, and extreme temperatures, the existing steel grating was facing serious corrosion issues that jeopardized the structural integrity of the steel frame. It was now replaced with a heavy-duty galvanized metal structure, ensuring long-term durability and cost-effectiveness.

Results and Impact

• Corrosion Mitigation: Zero structural failures reported post-installation, even after 12 months of exposure to coastal climate.

• Load Capacity: 40% increase in weight-bearing capability, enabling the facility to handle larger containers and machinery.

• Sustainability: Galvanized steel is 100% recyclable, aligning with environmental goals.

• ROI: A projected 35% reduction in lifecycle costs compared to alternative materials like stainless steel.

Why Galvanized Metal Structures?

• Durability: Zinc layers protect against rust, UV radiation, and chemical exposure.

• Low Maintenance: Self-healing properties of galvanized coatings reduce long-term upkeep.

• Versatility: Suitable for marine, industrial, agricultural, and infrastructure applications.

For more information on galvanized metal solutions, please feel free to contact the CAFU service team.